Firing and fixing · Scouring, sanding and grinding

Sponge, scouring pad, sandpaper, rubbing stone, diamond file and grinder.

Which one belongs at which stage, and why almost all of it is done wet. Leather hard is where cleanup lives and makes curls instead of dust; bone dry gets left alone; bisque gets a scouring pad and wet paper; fired gets diamond. Clay dust is silica, and the bucket under the work is the whole safety plan.

Four steps with a tick list at each, one per stage: wet and leather hard, bone dry, bisque, and fired. Six things that go wrong, most of them the wrong tool at the wrong stage, and five videos.

This is the short version: one tool per stage, all of it wet, each stage with a tick list. The reasoning, the wipe-before-glazing argument and the questions are in the comprehensive version.

WetEvery stage but one, and that one outside with a respirator
x5Stages, and one tool that belongs to each
x5Videos, from potters who have nothing to do with us
x4Steps, each with a tick list you can work off
Jump to a section
A bisque bowl being smoothed with a green scouring pad over a bucket of water, with a rib, a rubbing stone, wet sandpaper and a diamond pad laid out beside it by stage

Every stage in full, the reasoning, the wipe argument and five videos.

Read it, then watch it

Why this is written down and filmed, both.

Cleanup is a table: five stages of clay, and for each one the tool that belongs and the tools that do not. A table is what a page holds, and the wrong tool at the wrong stage is most of what goes wrong. What a page cannot show is how wet is wet enough, what a rib held nearly flat looks like against one held upright, and a diamond pad in circles on a fired foot. That is the videos. And the one rule, that all of it is done wet, is on the page in every band because it is the rule that keeps everyone in the building breathing.

Use both, in this order

Find the stage your pot is at. Read the tool for it. Watch the wet sanding video whatever the stage. Then do it over a bucket.

The whole idea

One tool per stage, and all of it wet.

Wet clay gets a sponge. Leather hard gets a rib and a scraper, where nearly all cleanup belongs and makes curls instead of dust. Bone dry gets almost nothing. Bisque gets a scouring pad and wet sandpaper. Fired gets diamond. All of it over a bucket, because clay dust is silica and silica stays in lungs, and the table wiped down wet after.

The five-minute version

The whole rule in six moves.

If you already clean up pots and you just want the shape of it, this is the shape of it. Everything below is these six moves, slowed down and with the places they fail marked.

1Find the stageWet, leather hard, bone dry, bisque, fired. The tool follows the stage, and the wrong one at the wrong stage is most of this page.
2Leather hard is where cleanup livesRib, scraper, knife, chamois. Curls, not dust. Round every rim and foot here.
3Bone dry: leave it aloneA barely damp sponge if you must. Anything more chips it or makes dust.
4Bisque: scouring pad and wet sandpaperGreen pad for most of it, 220 or finer wet in circles for the rest, a rubbing stone under water for a lumpy foot.
5Fired: diamond, wetA diamond pad in circles on a foot, a diamond file on a glaze edge, a rotary tool with a diamond bit on a drip. Masked, eye protection.
6Over a bucket, wiped down wetEvery stage. Slurry into the bucket, the table wiped wet, never a dry brush.

Before you touch the pot

What you need, by stage.

Six things, and the bucket is not optional. The diamond pad is the one to buy.

A sponge and a chamoisFor wet clay and for rounding rims at leather hard. The chamois is the one that makes a rim feel finished.
A rib, a scraper and a fettling knifeThe leather hard tools, and the ones that do most of the work on this page without making any dust.
A green scouring pad and wet sandpaperFor bisque. The pad for nearly everything; 220 or finer wet-and-dry paper for the rest, in circles.
A rubbing stoneSilicon carbide, used under water on bisque for a rough rim or a lumpy foot. Lasts years.
A diamond pad and a diamond fileFor fired pots. The only things that cut fired stoneware quickly. Bring-your-own here, and worth it.
A bucket of waterUnder everything on this page. The dust falls into it as slurry, and the slurry goes to the clay trap, never the sink.

A sponge and chamois, a rib and scraper, a green scouring pad and wet sandpaper, a rubbing stone, a diamond pad and file, and a bucket of water under all of it.

1

Step one

Wet and leather hard: the sponge, then the rib, and nearly all of the cleanup.

Leather hard is where cleanup lives. A rib held nearly flat planes a surface; a scraper takes down a lump; a knife trims an edge; a chamois rounds a rim so it feels finished on the lip. All of it makes curls, none of it makes dust. Wet clay, before that, gets only a sponge and a chamois.

Every foot gets rounded here, before it is trimmed, with a fingertip or a chamois run round the edge, because a foot that is sharp at leather hard is sharp after the glaze firing and a diamond pad is a slower way to do what a chamois did in a second. Every rim the same. Every handle join gets blended with a wooden tool and a damp fingertip. This is the stage where a pot becomes finished or does not, and the pots that need the most work at bisque are the pots that skipped it.

The rib angle is the skill. Held nearly flat to the surface, it planes and compresses; held upright, it digs a trench. Long strokes, light pressure, with the edge rather than the corner. Our trimming lesson is the foot, and the handles lesson is the join.

Tick list, wet and leather hard0 of 4
2

Step two

Bone dry: leave it alone, and if you cannot, a damp sponge.

Bone dry clay is at its most fragile and its most dusty. A rib chips it, sandpaper turns it into silica dust, and a scraper takes chunks out of a rim. Everything sanding does at bone dry, a rib did better at leather hard. So the honest instruction for this stage is: do not.

If a bone dry piece has a rough spot that cannot wait for bisque, a barely damp sponge, wrung nearly dry, softens it in a few strokes and makes no dust. A wet sanding sponge, the kind sold for drywall, used damp, does a little more. Both are done over a bucket and away from shared tables, because even damp work on bone dry clay sheds. Dry sanding greenware is the one job on this page that cannot be done without a respirator, and it is done outside, and it is done almost never.

A crack at bone dry does not sand out; it is a crack. A chip can be patched with a paste of the same clay, pressed in and left to dry slowly, and it sometimes holds through the bisque. Mostly, a bone dry pot with a problem is a pot that tells you what to do at leather hard next time.

Tick list, bone dry0 of 3
3

Step three

Bisque: a scouring pad, wet sandpaper, a rubbing stone under water, and the wipe.

A green scouring pad does most of it. A green kitchen scouring pad, wet, in circles, takes off burrs, rough edges and a scratchy rim in a minute. Wet-and-dry sandpaper at 220 or finer, wet, in circles, for anything the pad leaves; coarser grits scratch bisque and show under a clear.

A rubbing stone, a block of silicon carbide used under water, is the tool for a lumpy foot or a rough rim that the pad will not shift. Hold the pot in the bucket, or the stone in the bucket, so the slurry goes into the water and never into the air. Ten strokes does what a minute of sandpaper does, and it lasts for years.

Then the wipe. The standard advice is a barely damp sponge over the whole pot before glazing, so dust and finger oil do not make the glaze crawl or pinhole, then a few minutes for the surface to dry before the first coat. Earth Nation Ceramics argues below that the wipe is overrated, and the argument is worth thirty-five minutes once you know the standard version. Never a dry cloth, which makes dust, and never a soak, which makes bisque too wet to take glaze. Our glaze problems lesson is what a dusty bisque does in the kiln.

Tick list, bisque0 of 4
4

Step four

Fired: diamond, wet, masked, and thirty seconds on a foot.

Only diamond cuts fired stoneware quickly. A diamond hand pad, wet, in circles, takes the bump off a fired foot in thirty seconds. A diamond file takes the edge off a sharp glaze line. A rotary tool with a diamond bit grinds a drip, wet, slowly, masked, with eye protection, because fired glaze dust is glass.

Every fired pot gets a fingertip run round its foot as it comes off the pickup shelf, and any pot that catches gets the pad before it goes near a table. A foot that catches scratches every surface it ever sits on. Kara Leigh Ford’s video below is the fired stage in six minutes, drips included, and our fused and sharp pottery lesson is the long version for the pot that touched something in the kiln.

Then the bucket. Slurry from every stage on this page goes into the bucket under the work, and the bucket goes to the clay trap at the sink, never straight down a drain, because clay and glass settle in pipes. The table gets wiped down wet, the pad gets rinsed, and nobody at the next table has breathed anything.

Tick list, fired0 of 3

Watch it done

Now watch five people do it wet.

Watch this one before any sandpaper touches any pot.

None of these potters work here or know we exist. Between them they cover wet sanding as a rule, bisque before glazing, the shared-studio safety version, the fired stage with a diamond pad, and the contrarian case against wiping bisque. Nothing but the still frame loads until you press play.

Five minutes on the one rule that covers the page: wet, over water, dust never in the air. The other four videos are in the comprehensive version.

Start here: wet, always Wet Sanding Pottery // How to sand pottery safely! Pottery to the People
Five minutes on the one rule that covers most of this page: sanding is done wet, over water, with the dust never in the air. Watch it before any sandpaper touches any pot. Watch on YouTube
Bisque, before glazing Pottery Tutorial- Sanding your Pottery (Before Glazing!) Pottery Plus
Eleven minutes on smoothing bisque before the glaze goes on: which grit, which pad, and the wipe-down after. Watch on YouTube
The studio safety version Pottery Studio Safety: Wet Sanding Bisqueware ClayArtWest
Three minutes from a shared studio on how bisque gets sanded in a room full of other people, which is exactly the situation here. Watch on YouTube
After the glaze firing How to Save Pottery from Runny Glazes | Fixing Drips, Kiln Cookies & Sanding Tips Kara Leigh Ford
Six minutes on the fired stage: grinding drips and sharp feet with a diamond pad and a rotary tool, wet, and what a saved pot looks like. Watch on YouTube
The contrarian on wiping Pottery Myth busting: Stop wiping off your bisque before glazing! Earth Nation Ceramics
Thirty-five minutes arguing that the damp-sponge wipe before glazing is overrated. Worth hearing after you know the standard advice, which is what the rest of this page gives. Watch on YouTube

When it goes wrong

Six ways it goes wrong, and what to do about each.

The three failures that happen first.

Pick the one that looks like your table. The first is your lungs. The rest are the wrong tool at the wrong stage.

How it works here

At The Clay Hole, if it makes dust it is being done wrong.

This page is written for potters everywhere. A few things are specific to our building, so you know before you start.

Three things to know here

Leather hard cleanup with a rib happens anywhere, because it makes curls. Anything on bone dry or bisque is done wet, over a bucket, away from the shared tables, table wiped down wet after; dry sanding of greenware does not happen in the building. Diamond pads are bring-your-own; ribs, scrapers and sponges are studio tools from Yellow up. Buckets empty into the clay trap, never the drain.

Where it happens

Leather hard work at any table. Bisque cleanup wet, over a bucket, at the end of a table or by the sink, away from anyone else’s work. Dry sanding of greenware not at all; if a piece genuinely needs it, it goes outside with a respirator and comes back wiped. The table wiped down wet, every time, never swept.

Tools by Level

Ribs, scrapers, knives, sponges and chamois are studio tools for Yellow, Purple and Black Level Members; Green Level Members bring their own. Diamond pads, diamond files and rubbing stones are bring-your-own for everyone, and the diamond pad is the best small purchase in pottery.

The sink and the trap

The sink has a clay trap. Sanding slurry settles in the bucket, the clear water goes to the sink, and the sludge goes where the studio team says, never straight down a drain. Fired glaze grindings are glass and go in the bin, not the reclaim.

Why the rule is absolute

Clay dust is silica. Silica that goes into a lung does not come out, and the damage is cumulative and permanent. In a room with twenty-nine wheels and a hundred members, the person breathing the dust is rarely the one who made it. Wet is not a preference; it is the rule that keeps the building safe to work in for thirty years.

Questions people actually ask

The ones that come up every week.

Why is almost all of it done wet?

Because dry clay dust and dry bisque dust are silica, and silica that goes into lungs does not come out. Wet sanding makes slurry instead of dust, slurry falls into a bucket, and the bucket gets emptied into the reclaim or the clay trap. One rule covers every stage: if it makes dust, it is being done wrong, and the fix is water.

Which tool for which stage?

Wet clay: a sponge and a chamois. Leather hard: a rib, a scraper and a knife, which is where nearly all cleanup belongs. Bone dry: almost nothing, and a barely damp sponge if you must. Bisque: a green scouring pad and wet sandpaper at 220 or finer, or a rubbing stone under water. Fired: a diamond pad, a diamond file, or a rotary tool with a diamond bit, all wet. Nothing else cuts fired stoneware.

Should I wipe bisque before glazing?

The standard advice is yes, a damp sponge, because dust on bisque makes glaze crawl and pinhole. Earth Nation Ceramics argues on this page that it is overrated, and it is worth hearing. Either way the one thing not to do is wipe with a dry cloth, which makes dust, or soak the bisque, which makes it too wet to take glaze. A barely damp sponge, and let it dry a few minutes.

Can I sand greenware?

You can, and mostly you should not. Bone dry clay is at its most fragile and its most dusty, and everything sanding does at bone dry, a rib does better at leather hard with no dust at all. If a bone dry piece has a rough spot, a barely damp sponge or a wet sanding sponge, outside, over a bucket, with a respirator. Never at a table other people are using.

What is a rubbing stone?

A block of silicon carbide, sold for sharpening or as a pottery rubbing stone, used wet on bisque to take down a rough rim or a lumpy foot. It cuts bisque quickly, makes slurry rather than dust, and lasts years. Under water in a bucket is where it lives.

Do I need a diamond pad?

Yes, if you make pots. A hand pad with diamond grit, used wet, takes the bump off a fired foot in thirty seconds and lasts for years, and it is the only thing that does. A diamond file does the same for a sharp glaze edge. They are bring-your-own here and they are the best small purchase in pottery.

Where does this happen at The Clay Hole?

Wet, over a bucket, away from the shared tables, with the table wiped down wet when you finish. Leather hard cleanup with a rib happens anywhere, because it makes curls, not dust. Anything on bone dry or bisque that could make dust is done wet, and the one job that cannot be done wet, which is nearly nothing, is done outside with a respirator.

That is the whole rule

Rib at leather hard. Nothing at bone dry. Pad and wet paper at bisque. Diamond after. All of it over a bucket.

Your first bisque cleanup will be dry sandpaper at a shared table, and someone will say something, and they will be right. After that it is a bucket and a green pad, which is faster anyway, and a diamond pad in your bag for the foot that catches. Wet is not a preference here; it is how the building stays safe to work in for thirty years.

If you want the reasoning, the wipe-before-glazing argument, the patching notes and the answers to the questions everybody asks, switch to the comprehensive version at the top. Otherwise, go fill a bucket.

Written for potters everywhere. Where our studio does things differently, the page says so.